The 'Ashley Grey' with sail hoisted. I was spendng that day adjusting the lashings and the position of the block on the spar so that the sail will be at an ideal position. |
The centerboard caseis shown, minus the center board. I made the centerboard a little too thick and with the fiberglass on it it was binding when I tried sliding into the down and the back into the raised position. So I took it out and shaved the centerboard down about an eighth of an inch on each side and tapered the edges a little more sharply. I fits and moves perfectly now and I just have to re-apply clear coat and fiberglass to the board. Even though it is thinner, the fiberglass should give it adequate strength while sailing. I still have to install the hooks and get the bungee cords Arch recommends to hold the board in either the up or down position. You can see the rear hatch cover is finally installed...I used marine caulking to seal it, 3/8th to 1/2'' stainless wood screws to secure the outer ring. I am glad I opted for the clear removable center cover as opposed to the white one. It is kind of cool to be able to see into the bulkhead compartments. |
The main mast fits perfectlyinto the mast partner. The bottom of the mast has a squared of tenon that fits into a square opening I carved out of the inner stem. I found out, just in time, that you are supposed to put a coin of sentimental signigigance in the socket for the tenon at the bottom of the mase. I went to the bank and got a brand new, uncirculated, shiny copper penny, minted in 21012. This sits in the tenon peg hole in penny sized circle I carved out and then coated it all with clear coat epoxy. This is, according to boating folklore, supposed to bring good fortune and happy time to the boat and its owners. It can't hurt! And the boat, no matter what its condition, will always be worth at least a penny! |
The jaws of the boom are in position with the sail hoiisted. There are two varnished wooden parrel balls with the parrell rope threaded through them and thensecured througha blue cam cleat I installed. It holds perfectly. You can see where the sail is lashed to the boom as well. |
The afft seat and the main sheet riggging. The bridle line goes through 3/8" holes drilled through the corner braces and then knotted underneath. I need to tighten down the bridle once I have the tiller in place so that the end of the boom is 16" above the tiller. |
The halliard line is secured to the wooden cleat on the mast. I put a thin strip of fiberglass with clear coat epoxy on the cleat to strengthen it. |
The mast with cleat and boom collar installed. |
The boats name, painted on in script with same off white paint used on hull. I like the yellow trim and wo it contrasts against the blue sheer plank. |
This is a block with a spring like mechanism on it, allowing it to be flexible. It is mounted on the spar, about one third of the length from the front of the spar. The halliard is rove through it and around the mast then lashed to the end of the front of the spar, thus creating a parrell line to hold the spar against the starboard side of mast. It is seceured with lacing rope that go through holes in a baseplate on the blocke and through two holes driled in the spar. It works very well. I could have screwed the basepate on but was afraide that these could pull loose under high tension or due to breakage of the wood. |
Completed rudder case(just needs few coats of varnish, has tiller inserted . I used left over 1/8" birch plywood that I had used to make the sheer plank badges to "decorate" the upper and lower parts of both sides of the rudder case. |
Instead of an all white bulkhead hatch, or all black, I chose, for about the same price, a hatch that had a clear plastic cover. I used short stainless screws and water proof marine caulking to install the hatcth rings. Do not try to install entire hatch with cover on while using the caulking....even a little of the caulk material will permanently smudge the clear plastic removeable plate. While the fore and aft bulkheads are there for flotation purposes, I do plan on storing things, like cellphone, wallett, keys in a plastic bag and then put that in the fore bulkhead and thus protect things of high value. These bulkheads are not truly meant for storage though. |
Rudder and removeable tiller assembly, I was in the process of preparing the pintles and gudgeons the dy I took this photo. |
Rudder case showing decorative birch panels that were simply glued on. |
Detail of tiller tenon inserted into rudder case opening. PerArch's suggestion, i rounded off the upper and lower parts of the front of the opening to lesson wear and tear on the tiller tenon. |
Side view of oak tiller. |
Rigged up...almost ready to be launched. I spent a number of days tampering with the rig in order to figure out how to set it and take it down efficiently and safely. It got quite easy after I figured out a routine. |
I put more tensionon the boom lashings and slightly altered the position of the spar block to rid the sail of these wrinkles. I am a bit of a perfectionist...probably why it took me 5 years to build her I always spent a lot of times thing things through and carefully studying Arch's plans and bookand using books on wooden sailboat rigs as reference. |
For now, I will accept the fact that when on a starboard tack or broad reach with sail swung to starboard that the mast will prevent the filling of the upper front corner of the sail. If I find that it really hinders sailing, then I'll probably install a dipping line. |
Starboard view. The centerboard is in the centerboard case as I was trying to trying to figure out how much length of the centerboard goes below the boat when fully let down. I advise that when you make the centerboard, use oak..I used two lengths of red oak surrounding one length of white oak. I side glued the boards and drilled holes to insert pegs to strengthen the bond. Finally take off enough material on each side of the board so you can apply fiberglass cloth on each side. Remember, the centerboarsgi must be able to endure high tension and forces without breakage. . Make sure your board doesn't bind either as you move it up or down. Better to know this before you hit the water because the water will cause the wood to swell some. |
My youngest son Max, having just graduated as a mechanical engineer from Virginia Tech, holds the boom on a windy day. His math and physics skills came in handy when figuring out the positioning of items in the rig. |
Sail on port side. Mast and parrell on starboard side. |
Will finish post later. D. Alpert
ReplyDeleteBeautiful finish! Congrats. How is she on the water?
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